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Heliostat Cable

heliostat cable
       

The heliostat cable combines the servo cables from azimuth and elevation and connects to the microcontroller. It is of course your choice which microcontroller you want to use. However, I found the combination Arduino with Pololu Micro Serial Controller particularly useful, adressing a multitude of heliostats. Check out the design for adressing many servos. I will therefore describe the connection for it.

Short Cable Connection
(useful for a quick test)

The cables of the servos end into a 3-pin female header. You can directly plug them into the Pololu Micro Serial Controller. Nothing else to be done.





Long Cable Connection


Usually you will have to lengthen the servo cable, especially when you use a multitude of heliostats. Steps 2 to 4 is a standard procedure to repair or lengthen stranded wire cables. I contain it here for sake of completeness.



1 Cut of the female header of the servo cable. (you may want to leave some cable on them as well, in case you want to use them for something else)


2 Separate the servo cable ends into three single cables each with the utility knife for about 3cm. The colors are typically yellow (or white), red and black. The yellow cable is for signal, red is plus, black is minus. Get also the three-colored stranded wire cable, cut off as much length as needed and separate the ends as well.


3 Remove the insulation both from servo cable and stranded wire cable. (the servo cable contains stranded wire as well)



4 Put heat-shrink tubing on each separated cable, twine the copper ends of the cables together and solder them. Move the heat-shrink tubings over the blank, intertwined copper ends and shrink them with the hot air gun.







5
Separate and deinsulate the other ends of the three-color cables as well. Solder them to the 3x2 female header pin...
 






heliostat cable 5




6
...according to this scheme:
(do not forget to put on the heat-shrink tubes)





heliostat cable pins







7
Move the heat-shrink tubes forward and shrink them.



heliostat cable 7



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